Equipment

Model 3315 Rotor Mapping Station

Overview

The Model 3315 Rotor Mapping Station is a precision system designed to measure rotor total indicator run-out (TIR) and disc thickness variation (DTV). The station utilizes a precision rotary table in conjunction with non-contact capacitive sensors capable of making very small displacement measurements between the probe face and an electrically conductive surface (brake rotor).

The system utilizes two probes with automated “x” axis movement for positioning of outboard, center and inboard measurement locations. Probe adjustment in the “z” axis includes manual fine height adjustment control to position the probe near the rotor face.

An amplifier produces an analog DC voltage output that is proportional to the distance between the probe face and rotor.

The system offers straightforward operation and requires minimal maintenance. ProLINK Windows-based software is user-friendly and includes features such as user-configurable sampling rate per degree, order tracking, and graphical reporting for ease of mapping and identifying rotor variations.

Key Features

Adjustable probe holder
Angle position measurement
Electronically controlled rotation table
Control and reporting computer
ProLINK software
Equipment rack (AC) & interface box
Non-contact probes
Order tracking

Downloads:

M-3315-Rotor-Mapping-Station.pdf

Categories: Automotive, Brakes, Durability, Laboratory Testing, Noise, Vibration, & Harshness, Performance, Test Equipment

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Type of Test	Test Highlights	Equipment Used	Example Procedures
Chemical Testing	Measurement of copper, asbestos and other elements in brake friction materials	ICP-OES / PLM	J2975
Materials Testing	Physical properties including quality control for friction, wear, compressive strain, shear strength, corrosion resistance, swell and growth	Chase Machine / Compressibility Machine/ Shear Machine / Corrosion Chamber / Environmental Chamber / Oven	J661, ISO 6310, ISO 6311, ISO 6312, ABNT NBR 9301, ABNT NBR 5505, ABNT NBR 5537, ASTM B117
Frequency Response	Component Frequency Response	Laser Vibrometer Test Stand	SAE J2933, J3001, J2598, L-4375
Structural Fatigue and Durability	Breaking strength, cyclic fatigue	Servo Hydraulics, Torque Flex	J2995, C419, C441, GMW18022
Caliper Fingerprinting	Caliper characteristics such as knockback, rollback, fluid displacement, deflection...	Caliper Test Bench / Brake Dynamometer	L-4177, PF.90257
Brake Drag and DTV	Residual drag, disc thickness variation, brake feel and vehicle fuel mileage	Off Brake Drag Stand / Brake Dynamometer	J2923, GMW14926, GMW14351, PF.90257, L-13080
Performance	Hydraulic, air and electric brakes, friction levels, stopping distance, corrosion, cleanability, brake torque variation, rotor cracking, regulation, stability control, coastdown	Brake Dynamometer, Model 4000 DAS	J2784, J2928 IS026867, GMW14985, PF.90210, PF.90244, L-405, FMVSS 121, FMVSS 122, FMVSS 105, FMVSS 135, FMVSS 126, FMVSS 136, ECE R13H, AMS
Wear	Rotor wear, drum wear, lining wear, DTV, durability, city traffic, suburban traffic	Brake Dynamometer, Model 4000 DAS	J2707, USCT, L-423, PF.90244, Los Angeles, Detroit, Phoenix, Birmingham, Marquette
NVH	Brake squeal during drag and decel events at different temperatures, pressure and torque levels	NVH Brake Dynamometer	J2521, L420, 1430, GMW17427, PF. 90244
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Type of Test	Test Highlights	Equipment Used	Example Procedures
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Braking and Cornering Performance	Determine the straight line braking performance of a tire	Force and Motion	J2673
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Rolling Resistance	Measure tire rolling resistance using a drum	Force and Motion, Rolling Resistance	J1269, J2452
Tire Wear	Assess tire wear in the lab	Force and Motion	LINK Wear Test
Tire NVH	Test tire sizzle, cornering noise, pass-by noise, steering wheel dither, freeze crack impacts, high speed uniformity and imbalance sensitivity	Force and Motion, Dynamometer, Model 4000 DAS	Noise, Vibration, Harshness

Type of Test	Test Highlights	Equipment Used	Example Procedures
Chemical	Evaluates filiform corrosion on painted aluminum wheels and painted aluminum trim	ICP-OES	ASTM E3061
Wheel Corrosion and Coatings	Evaluates filiform corrosion, tape adhesion, degree of rusting on painted aluminum wheels and painted aluminum trim	Corrosion Chamber	SAE J2635, ASTM B368, ISO 9227, ISO 2409, ASTM D3599, ABNT NBR 11003, ASTM D610, ASTM D1654
Wheel Fatigue	Load simulation test of aluminum alloy wheels	Biaxial	BMW QV36026, SAE J2562, FORD L-307, GMW14340
	Dynamic Cornering Fatigue and Dynamic Radial Fatigue - Steel wheels	Eccentric Mass and Radial	ABNT NBR 6750
	Rotational fatigue, Radial load fatigue and biaxial load fatigue of steel and aluminum wheels	Eccentric Mass, Radial and Biaxial	ABNT NBR 6751
	Dynamic Cornering Fatigue and Dynamic Radial Fatigue and Impact resistance of temporary use and normal highway use aluminum wheels	Eccentric Mass, Radial and Drop Test	ABNT NBR 6752
	Wheel Radial Fatigue	Radial	GMW14909
Wheel Impact	Wheel Inboard Rim Flange Vertical Impact	Drop Test	GMW15321
	Wheel radial impact	Drop Test	CETP 04.04-L300
	Wheel Lateral Impact	Drop Test	GMW14910, SAE J175
Wheel Stiffness	Frequency Response Function (FRF)	Frequency Response	GMW14876
Wheel Stiffness	Deformation of the wheel	Servo Hydraulics	J2315
Center cap heat resistance	Center Cap deformation under elevated temperature conditions	Bench Test	Brake Heat Center Cap

Type of Test	Test Highlights	Equipment Used	Example Procedures
Wheel Bearing	Water intrusion and durability when exposed to mud and salt	Bearing Test Stand	LINK Hub and Bearing, GMW16306, GMW16310
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Wheel Hub	Rotary bending fatigue life characteristics	Rotary Fatigue Machine	GMW14249
Hub/Bearing	Evaluate hub and bearing performance, durability, seals and NVH when exposed to extreme environmental effects such as temperature and mud/salt solution	Bearing Test Stand/Rotary Fatigue	TIP-000037A, LINK Hub and Bearing, SAE J1095, LINK Impact
Hub Fatigue	Hub fatigue using biaxial loading	Biaxial Test Stand	SAE J2562

Equipment

Model 3315 Rotor Mapping Station

Overview

Key Features

Downloads:

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